MEAT PROCESSING PLANT

KLTT Meat Processing Plant is the largest of its kind in the region. The factory gained ISO 9001:2000 certificates. It is registered in UK, Holland, Dutch, New Zealand, Australia, & recently US accreditation bodies. It is equipped with the latest technology that ensures mass and high quality production. The Production capacity is about 12 Tons per 8 Hours' shift.

The factory has advanced laboratories equipped by the latest technology for inspection of meat and product ingredients under the supervision of highly technical qualified staff.

 


Integrated Quality Policy    (click here to download)

1) The first & most important responsibility is to improve quality & safety of
our Meat & Vegetable Products aiming to reduce waste & keep environment clean.

2) The basic philosophy of KLTT - Meat Processing Plant includes the following:

      Total customer satisfaction through Quality & Safe meat &
        Vegetable products adhering to international standards.

      Protection of Environment & Preservation of Natural resources.

      Strictly adhere to The Integrated management system through the
        implementation of ISO 9001:2000, ISO14001:2004 & HACCP
        international standards.

      Development of Human Resources by training to achieve
        competence and full awareness of all Quality & Environmental
        aspects.

      Adoption of the best Technology in our meat & vegetable production
        process.

      Commitment of continuous improvement of the meat & vegetable
        products & Integrated Management Systems.

      Annual Revision of the Quality & Environmental objectives to
        ensure its effectiveness, efficiency & continual suitability.

      Comply with relevant environmental legislation & regulation.




 

Production Department

KLTT Meat Processing Plant produces seven major categories of products:

1) Cooked Ground Chilled Products:
 Beef & Chicken Mortadella Rolls & Slices
 Beef Salami Rolls & Slices

 Beef & Chicken Frankfurters
 Beef & Mutton Turkish Sausages

2) Cooked Unground Chilled Products:
Beef & Veal Roast
Beef Pastrami

3) Uncooked Ground Frozen Products:
 Minced Mutton & Beef in all kinds & shapes
 Mutton, Beef & Chicken Burgers in different sizes & shapes
 Chicken Nuggets and Burger in crumbs
 Mutton, Beef & Chicken Kabab
 Mutton, Beef & Chicken Meat Balls in different packages
 Beef Arabic Sausage in different spices

4) UnCooked Ground Chilled Products:
 Chilled Minced Mutton & Beef
 Chilled Mutton Kabab

5) Uncooked Unground Frozen Products:
 Frozen Beef Cuts: Steak, Scallop, Cubes 
 Frozen New Zealand Carcasses: Legs, Shoulders, Rack, Chops, Necks

6) Uncooked Unground Chilled Products:
 Chilled Beef & Veal Cuts: Steak, Scallop, cubes
 Chilled Australian Carcasses: Legs, Shoulders, Shanks, Rack, Chops, Necks & Briskets
 Chilled New Zealand Carcasses: Legs, Shoulders, Rack, Chops & Necks

7) Uncooked Unground Dried Products:
 Beef Basterma

* New Design Products:
 Recently, Planning for some New Designs of different kinds of Crumbed Chicken Products

 

Quality Assurance Department

Quality Assurance Department is responsible for:

Biochemistry Lab

It is specialized in the analysis of Fat: Protein ratio, determination of pH-value & other biochemical ingredients of food products.
Planning to add nutritional data by calculation the nutritive values of each product in order to be included in the packaging data information

Microbiological Lab

It is specialized in microbiological culturing of Bacteria, Mold & Fungi of food products.
Maintain the implementation of Quality Systems.

Subsequently, the Q. A. Dept. microbiological Lab. has gained the trust of MOH to carry out all HACCP analysis tests for food subcontractors of some
hospitals.

Monitoring, controlling, maintaining, developing & training

Setting of the Quality Policy, monitoring, controlling, maintaining, developing & training for Quality Management System (ISO 9001:2000), Hazard Analysis Critical Control Point System (HACCP) & Environment Management System(ISO 14001:1996)


Customer satisfaction, customer surveys and implementation of the most recent quality programs are the primarily objective of our Quality Policy

Continual Improvement: by rising up the efficiency of manpower, through the technical programs and courses to teach them the most recent facilities

Following up the general Strategic Plan, and assure the achievement of objectives

Analysis of date related to the Quality Objectives to set the new Stratigic Plan

Marketing Department

Marketing staff is highly trained to adopt the local & international market demands
& participate in setting the strategic plan.

They are responsible for Customer Survey, Internal & External Exhibitions, and
presentation of the company activities & products

Stores Department

The Stores of KLTT Meat Processing Plant have a huge strategic balance capacity
for Kuwait. All stores are connected by internal network, into which the most modern
program of stores connects all showrooms, Accounting Dept. & Head Office.

All store items are classified according to the date of receiving and validity to apply the store policy FIFO (First In First Out), as well as the identification cards to facilitate the monitoring procedure.

Stores are classified as follows:

1.      Main Stores: which are divided into:

a)      Frozen Raw Materials:

Includes: all frozen items of boneless meat as Beef, Mutton and Chicken. As well as the whole frozen New Zealand lamb carcasses.

b)     Chilled Raw Materials:

Includes: all chilled items of boneless meat as Young Bull, Veal. As well as the whole Chilled New Zealand lamb carcasses. And local slaughtered Australian carcasses.

c)      Product Ingredients Store:

Includes: all items which may used in products as local or imported spices.

d)     Packaging Material Store:

Includes: all packaging items of casing, bags, boxes and cartons in different shapes and sizes according to the product specification.

e)      Miscellaneous Store:  

Includes: employee uniforms and cleaning detergents.

2.      Final Product Stores:

a)      Frozen Final Product:

Includes: all frozen products of Beef, Mutton and Chicken. As well as the cuts of frozen New Zealand lambs.

b)     Chilled Final Product:

Includes: all chilled products as the cuts of Young Bull, Veal, Chilled New Zealand and freshly slaughtered Australian carcasses, as well as the carcass offal (Liver, Hearts and Kidneys).

3.      Spare Parts Store:

Includes: all spare parts related to machines and equipments of the processing and food grade lubricants

 

Maintenance Department

Maintenance staff is highly trained to adopt the emergency breakdown as well as preventive maintenance schedule program of all machines & refrigerators.

Maintenance staff is also responsible for transport equipments and refrigerators to the area of show rooms and make the connection of them.

Ammonia unit

The usage of Ammonia in refrigeration is to avoid the use of Ferion Gas which affects
the Ozone Layer.
There is also the most recent equipped Control Room designed of the
best technology under the supervision & monitoring 24 h / day.

agmprd@kltt.com.kw